Abstract
Understanding fatigue behavior is critical for ensuring the safety and reliability of various engineering components and structures. Fatigue-related failures have historically led to catastrophic events, including aviation accidents and infrastructure collapses, resulting in significant economic and reputational damage. This study delves into the fatigue processes, focusing on crack initiation, growth mechanisms, the impact of microstructure, stress concentrations, surface finish, mean stress, frequency, and environmental conditions on fatigue life. It also explores fatigue principles, stress cycles, S-N curves, fatigue limits, and the stages of crack formation and propagation. By comprehensively analyzing fatigue behavior, engineers can design safer components, optimize materials, and extend product lifespans, thus facilitating technological advancements, predictive maintenance, and risk reduction across industries such as aerospace, automotive, and biomedical sectors.
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