Free-standing polymer/multiwalled carbon nanotubes composite thin films for high thermal conductivity and prominent EMI shielding

Abstract

Lightweight composite materials with efficient thermal conductivity (TC) and high electromagnetic interference (EMI) shielding effectiveness (SE) are of paramount importance for a wide range of applications such as electronics, aerospace, and stealth technology. In this work, lightweight, flexible, and free-standing poly (vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP)/multiwalled carbon nanotube (MWCNT) composite thin films are fabricated by a single-step, solution casting method. Fabricated PVDF-HFP/MWCNT composite thin films are characterized by many physicochemical techniques such as Raman spectra, Fourier transform infrared spectra, X-ray diffractometer, and high-resolution transmission electron microscope. The resulting composite thin film exhibits a TC of 1.1 Wm−1K−1 at room temperature. Further analysis shows that the TC of the composite film is increased up to 1.8 Wm−1K−1 at 100 °C. As fabricated flexible and free-standing composite thin film (thickness ∼ 150 µm) exhibit an excellent EMI SE of ∼ 36 dB in the X-band region (8.2–12.4 GHz) at just 15 wt. % loading of MWCNT. The outstanding EMI shielding and high TC of PVDF-HFP/MWCNT composite films are attributed to the homogenous distribution and well-connected network of MWCNT within the polymer matrix, forming a conductive network throughout the composite film.