Formation of Pores on Pure Ti in Highly Concentrated Sulfuric Acids

Abstract

TiO2 nanotubes formed by anodization in fluoride-containing electrolytes have been extensively examined due to their wide rage of applications. It is reported that fluoride ions move faster to the interface between anodic oxide layer and underlying Ti substrate, forming a fluoride-rich layer at the interface as the ionic radius of fluoride ion is smaller compared to that of oxygen ion. The fluoride-rich layer is also reported to decrease the adhesion of the anodic oxide layer to the substrate. Therefore, the formation of nanotubular oxide layer in fluoride-free electrolytes is highly desired. In the present work, we examined the formation of nanotubular oxide layers on pure Ti in highly concentrated sulfuric acids. Specimens with the dimension of 5 mm x 80 mm x 0.6 mm were prepared from pure Ti sheet (purity ; 99.5%). Prior to anodization, the specimens were cleaned in acetone, methanol and deionized water, successively. Anodization was carried out in highly concentrated sulfuric acids at elevated temperatures using two-electrode configuration cell with platinum counter electrode. The applied voltage was increased with the sweep rate of 1 V/s to desired voltages and then kept at the voltages for various durations. After the anodization, the surface of the specimens was cleaned with deionized water and dried. The structure of the surface was evaluated using FE-SEM. In a highly concentrated sulfuric acid, the anodic current increased with increasing the applied voltage and after switching constant voltage, decreased with time. The formation of oxide layer was confirmed at the surface, but no porous structure was visible. However, a porous structure was observed on the specimen above the electrolyte surface, indicating that the anodization occurred under the meniscus consisting of highly concentrated sulfuric acids. The optimization of water concentration in sulfuric acid and temperature led to the formation of porous structure on pure Ti. This indicates that porous oxide layers can be formed in fluoride-free electrolytes although further optimization is required to improve the ordering of pores.