Abstract

MoS2 self-lubricating films were prepared on long-range ordered porous anodic alumina (PAA) by an electrophoretic deposition (EPD) method. The PAA was prepared by two-step anodization of aluminum plates. Oxalic-acid-based electrolytes were used in the first step and phosphoric-acid-based electrolytes were used in the second step. This process offers a new approach to preparing PAA with wide adjustable boundary distances (43.5–21 nm) by increasing the voltage from 80 V to 100 V. The boundary distances were decreased from 78 nm to 42.2 nm by increasing the solution concentration, which increased the interpore distance. The coefficient of friction and hard-wearing of the MoS2 lubrication film on the PAA were studied by a ball-on-disk friction and wear tester. The results showed that the nanotubes stored MoS2 particles, which provided continuous lubrication.

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