Force calculation of the process of briquetting powder, chip and other bulk materials

Abstract

The work is devoted to solving the axisymmetric problem of the theory of pressing porous bodies with practical application in the form of force calculation of metallurgical processes of briquetting small fractional bulk materials: powder, chip, granulated and other metalworking wastes. For such materials, the shape of the particles (structural elements) is not geometrically correct or generally definable. This was the basis for the decision to be based on the continual model of a porous body. As a result of bringing this model to a two-dimensional spatial model, a closed analytical solution was obtained by the method of jointly solving differential equilibrium equations and the Guber-Mises energy condition of plasticity. The following assumptions were adopted as working hypotheses: the radial shear stress is equal to the tangential one, the lateral pressure coefficient is equal to the relative density of the compact. Due to the fact that the problem is solved in a general form and in a general formulation, the solution itself should be considered as methodological for any axisymmetric loading scheme. The transcendental equations of the deformation compaction of a porous body are obtained both for an ideal pressing process and taking into account contact friction forces. As a result of the development of a method for solving these equations, the formulas for calculating the local characteristics of the stressed state of the pressing, as well as the integral parameters of the pressing process are derived: pressure, stress, and deformation work.