Flow friction and heat transfer of ethanol–water solutions through silicon microchannels

Abstract

An experimental investigation was performed on the flow friction and convective heat transfer characteristics of the ethanol–water solutions flowing through five sets of trapezoidal silicon microchannels having hydraulic diameters ranging from 141.7 µm to 268.6 µm. Four kinds of ethanol–water solutions with the ethanol volume concentrations ranging from 0 to 0.8 were tested under different flow and heating conditions. It was found that the cross-sectional geometric parameters had great effect on the flow friction and heat transfer, and the microchannels with a larger Wb/Wt (bottom width-to-top width ratio) and a smaller H/Wt (depth-to-top width ratio) usually had a larger friction constant and a higher Nusselt number. Entrance effects were significant for the flow friction and heat transfer in silicon microchannels, and decreased with the increase of dimensionless hydrodynamic length L and dimensionless thermal length L+h. When L > 1.0, the hydrodynamic entrance effect on the flow friction was ignorable. For the developed laminar flow in silicon microchannels, the Navier–Stokes equation was applicable. It was also found that the volume concentrations had different effects on the flow friction and heat transfer. Within the experimental range, the effect of volume concentrations on the flow friction was ignorable, and the friction constants of the ethanol–water solutions having different concentrations were the same as those of the pure water. However, volume concentrations had great effect on the convection heat transfer in silicon microchannels. With the increase of the volume concentrations, the Nusselt number of the ethanol–water solutions increased obviously, which was attributed to the combination effect of the increase in the Prantdtl number as well as the volatilization effect of the ethanol. Based on the experimental data, the dimensionless correlations for the flow friction and heat transfer of the ethanol–water solutions in the silicon microchannels in a function of the cross-sectional geometrical parameters, entrance effect and volume concentrations were proposed for the first time.