Flow Field Study of Large Bottom-Blown Lead Smelting Furnace with Numerical Simulation

Abstract

In this paper, a large bottom-blown lead smelting furnace is studied by numerical simulation, the flow characteristics of different planes, monitoring points and molten pool regions are analysed, and a formula is established to predict the velocity distribution of molten pool in the bottom-blown furnace. The results show that the flow between two adjacent oxygen lances will influence each other and effectively reduce the existence of a low-velocity region. The high-velocity region at the liquid surface is mainly distributed above the bubble molten pool reaction region (BMRR), and the velocity is transmitted to the upper/lower sides. The wall shear stress is mainly distributed at the bottom and on the walls on both sides of the BMRR. The pre-stabilisation time of a bottom-blown furnace is 2 s, and the unstable state existing in the local region will not have a great influence on the overall flow field in the furnace. The distribution of the bubble plume and the high-velocity region overlaps under the free liquid surface, and their boundaries are basically consistent. The fitting effect of the velocity cumulative percentage curve and each point is very good.