Abstract

Chlorine‐based solutions are commonly used to sanitize orange fruits prior to juice extraction. We used flow cytometry (FCM) to investigate the physiology of Escherichia coli following its subjection to chlorine‐based solutions and alternative sanitizing agents (H2O2 and organic acids). Green fluorescent protein (GFP)‐generating E. coli K‐12 were washed with 50–200 ppm available chlorine (AC), 1%–5% H2O2, 2%–4% citric acid, 4% acetic acid, or 4% lactic acid, after which they were added to 1.2 μm‐filtered orange juice (OJ). Cell physiology was investigated with FCM during storage at 4°C, and culturability was determined using plate counting. Analysis of GFP fluorescence allowed estimation of intracellular pH (pH i). FCM results demonstrated an inverse relationship between the concentration of AC or H2O2 and cellular health in OJ. Higher concentrations of sanitizer also resulted in a significantly greater number of viable but nonculturable (VBNC) cells. Real‐time FCM showed that supplementation of AC with 2% citric acid, but not with 100 ppm of Tween‐80, led to a significant reduction in pH i of the cells incubated in OJ, and that the majority of the reduction in pH i occurred during the first 2 min of incubation in OJ. Organic acids were found to be more effective than both AC and H2O2 in reducing the pH i, viability, and culturability of the cells in OJ. The results confirmed the hypothesis that consecutive subjection of E. coli to maximum legally permitted concentrations of sanitizers and OJ induces the VBNC state. Furthermore, we demonstrate successful application of FCM for monitoring the efficacy of washing procedures.

Highlights

  • Production of unpasteurized orange juice (OJ) consists of many stages such as harvest, washing, extraction, packaging, and storage

  • Considering that an Available chlorine (AC) concentration as low as 0.4 ppm can cause sublethal injury and induce a viable but nonculturable (VBNC) state in E. coli whereby bacteria are viable but do not grow on agar plates (Kolling & Matthews, 2001; Singh, Yeager, & McFeters, 1986), and measurement of viability using plate counts could grossly underestimate the number of viable bacteria

  • We reveal the presence of VBNC bacteria in OJ following washing with both AC and H2O2, use real‐time flow cytometry (FCM) to determine the effects of acid and surfactant on available chlorine washing, and demonstrate the effects of organic acids on cells subsequently incubated in OJ

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Summary

| INTRODUCTION

Production of unpasteurized orange juice (OJ) consists of many stages such as harvest, washing, extraction, packaging, and storage. Numerous studies have investigated the effectiveness of AC for eliminating E. coli from the surface of orange fruits (Bagci & Temiz, 2011; Martinez‐Gonzales, Martinez‐Chavez, Martinez‐Cardenas, & Castillo, 2011; Pao & Davis, 1999; Pao, Davis, & Kelsey, 2000) These studies have only measured elimination of bacteria using plate counts; the physiological state of the bacteria has not been determined using nongrowth‐based methods. The primary aim of this study was to use flow cytometry (FCM) to investigate the effects of washing E. coli K‐12 SCC1 with the sanitizers AC, H2O2, and organic acids on the viability, physiological state, and pHi of the cells as well as their culturability as measured using plate counts, before and after their inoculation in OJ. We reveal the presence of VBNC bacteria in OJ following washing with both AC and H2O2, use real‐time FCM to determine the effects of acid and surfactant on available chlorine washing, and demonstrate the effects of organic acids on cells subsequently incubated in OJ

| MATERIALS AND METHODS
| DISCUSSION
Findings
| CONCLUSIONS
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