Abstract

A computer-controlled detonation gun based spraying device has been designed and tested to obtain particle velocities over 1200 m/s. The device is able to be operated in two modes based on different flow-physical principles. In one mode, the device functions like a conventional detonation gun in which the powder is accelerated in a blast wave. In the other mode, an extension of the facility with a nozzle uses the detonated gas for an intermittently operated shock tunnel process in which the particles are injected into and accelerated by a quasi-steady high enthalpy nozzle flow with high reservoir conditions. Presented are experimental results of the operation without nozzle in which the device generates moderate to high particle velocities in an intermittent process with a frequency of 5 Hz. A hydrogen/oxygen mixture and Cu and WC-Co (88/12) powders are used in the experiments. Operation performance and tube outflow are characterized by time-resolved Schlieren images and pressure measurements. The particle velocities in the outflow are obtained by laser Doppler anemometry. Different substrate/powder combinations (Al/Cu, Steel/Cu, Al/WC-Co, and Steel/WC-Co) have been investigated by light microscopy and measurements of microhardness.

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