Abstract
With the development of continuous casting technology, there has been an increase in the stringent requirements for the cleanliness and quality of steel being produced. The flow state of molten steel in tundish is the key to: Optimizing the residence time of molten steel in the tundish; homogenizing the temperature of molten steel; and removing inclusions by floatation. Hence, from theoretical and practical aspects, it is imperative to examine and analyze the flow field of molten steel in the tundish in order to ensure the desired molten steel flow. In this study, a two-strand tundish with 650 mm × 180 mm slab casting is considered as the subject for this research. According to the similarity theory, combined with the geometrical shape and dimension of the prototype tundish, a tundish model with a geometric similarity ratio of 2:3 is established in the laboratory. Digital particle image velocimetry (PIV) is employed to measure and examine the flow fields at different casting speeds for a tundish containing different flow control devices. The flow in the tundish is typically turbulent and also consists of a vortex motion; it exhibits both random and ordered characteristics. Results reveal that the presence of baffles with 15° holes can cause an upward-directed flow in the outlet section and give rise to a large circulation. When the casting speed is doubled, the overall velocity of the flow field and turbulent intensity increase, leading to an increase in the molten steel surface velocity.
Highlights
The main function of the tundish is to act as a steel reservoir between the ladle and the mold, and in the case of multistrand casters, to distribute the liquid into the molds
Similarity ratio, Q and Q are the flowrate in the tundish in the prototype and model respectively, In the water simulation experiment, the quantity of poured steel is controlled by the flowrate at the m3/h.nozzle, the liquid level is controlled by the level gauge in the tundish model
The mathematical of owing to the strong impacting jet action occurring near the long nozzle and the effect of the flow owing to the strong impacting jet action occurring near the long nozzle and the effect of the flow control device, the turbulence occurring in the tundish is clear, and a large number of eddies exist
Summary
The main function of the tundish is to act as a steel reservoir between the ladle and the mold, and in the case of multistrand casters, to distribute the liquid into the molds. The metallurgical effect of the tundish is mainly achieved by the reasonable flow of molten steel in the tundish. Water flow in a transparent model tundish can be used to observe melt flow physically taking place in an actual tundish. A full or reduced scale tundish model may be designed based on appropriate similarity criteria in which the flow of molten metal is simulated by the flow of water. The beneficial effects of various flow modification devices have been applied in actual industrial trials as well as physical and mathematical modeling studies [10,11]. The PIV flow measurement is carried out for a reduced-scale two-strand tundish model for slab production.
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