Abstract

Practical application of flexible batteries have been hindered by low areal capacity, low stability, and safety concerns. This work reports a facile and scalable infiltration method to fabricate free-standing three-dimensional (3D) flexible electrodes using LiTi2(PO4)3 (LTP) and LiMn2O4 (LMO) as examples for aqueous Li-ion batteries. Benefiting from the unique 3D electrode architecture with fast electron and ion transport, flexible LTP-LMO pouch cells deliver an ultrahigh areal capacity (e.g., 3–23 mAh cm−2, LTP loading = 24–200 mg cm−2), high rate capability, and stable cycling stability (e.g., 93% and 72% capacity retention after 500 and 3000 cycles, respectively, at 14–15 mA cm−2). High mechanical and electrochemical stability of the cell is demonstrated with a high capacity retention of 96% after 1000 dynamic bending cycles. Pouch cells with a high capacity (0.53 Ah for 4 × 6 cm2 cell) and high voltage (3 V/9 V) are demonstrated. This work offers a low-cost and effective strategy to fabricate high areal capacity electrodes with stable electrochemical performance, high mechanical strength, and excellent flexibility.

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