Flexible and high-intensity photoacoustic transducer with PDMS/CSNPs nanocomposite for inspecting thick structure using laser ultrasonics

Abstract

Laser ultrasonic technique has been increasingly implemented for nondestructive testing and structural health monitoring. However, the poor signal-to-noise ratio (SNR) and low amplitude of laser generated ultrasonic signals under thermoelastic regime severely restrict its applications. In this paper, we propose a method for fabricating flexible, high-intensity and readily transplantable photoacoustic transducer (PAT) comprised of candle soot nanoparticles (CSNPs) and polydimethylsiloxane (PDMS), and utilize it to generate high SNR and amplitude ultrasonic signals for inspecting thick structures. A robotic-arm based layer-by-layer automatic scanning strategy is developed to realize candle soot nanoparticles (CSNPs) deposition with excellent homogeneity and thickness controllability, and the optimal thickness of PDMS/CSNPs nanocomposite layer to achieve high SNR and amplitude ultrasonic signal is obtained. In addition, a novel method for optimizing the PAT's structure to generate distinguishable and pure longitudinal ultrasonic signals is proposed, with amplitude over 100 times, and with center frequency (13.5 MHz) and −6 dB bandwidth (20.1 MHz) 29.8% and 35.8% higher than those generated without PAT. The optimized PAT is eventually combined with laser ultrasonic technique to successfully inspect and visualize the internal defects with various sizes (4, 2, 0.8 mm in diameter) of an aluminum component with thickness of 50 mm. With the merits of flexible and high-intensity nanocomposite PAT, the laser ultrasonics can be promisingly implemented for inspecting structure with large thickness and complex geometry under thermo-elastic mechanism.