Fixed-bed column study for the remediation of the bauxite-liquid residue using acid-activated clays and natural clays

Abstract

Large amounts of bauxite-liquid residue are generated during the production of aluminium, which has detrimental effects on human and environmental health. Currently, the primary goal of every alumina industry is to improve the wet disposal of bauxite-liquid residues into the environment using eco-friendly and cost-effective methods. Therefore, this study investigated the possibility of treating bauxite-liquid residue with natural clays (NCs) and acid-activated clays (AACs) using a fixed-bed column adsorption study. The chemical compositions and functional groups of clays and bauxite were studied using X-ray diffractometry (XRD), X-ray fluorescence (XRF), and Fourier transform infrared spectroscopy (FTIR) techniques. For iron adsorption, breakthrough curves were plotted by varying the adsorbent type in the fixed-bed column. The Bohart–Adams, Thomas, and Yoon–Nelson models were successfully fitted with the breakthrough curves. Two regeneration cycles revealed high regeneration efficiencies for both natural and acid-activated clays. Overall, the study found that AACs were the best candidates for treating bauxite-liquid residue when compared to NCs. For instance, the pH, temperature, electrical conductivity, total suspended solids, total dissolved solids, biochemical oxygen demand, turbidity, and total alkalinity of the bauxite-liquid residue were all significantly decreased below tolerance levels by using AACs. The AACs removed 92% of the iron in the bauxite-liquid residue. Lastly, our research shows that AACs can be used as an adsorbent to treat bauxite-liquid residue, making it less hazardous when it is disposed of into the environment.