Abstract

Each surface of roughness has different shape of asperity which is modeled with various shapes of analytical models. In this paper, the differences among various models of shape of asperity investigate using the Finite Element Method (FEM) and various analytical models. The contact stresses in rough surfaces are calculated analytically using various asperity shape models. Finite element analysis is also carried out assuming three types of material properties namely, the linear, the elastic-perfect plastic and the elastic-nonlinear hardening. The analytical results are compared with the results obtained by the finite element method. The results illustrate for using a deterministic approach which the numerical models are suitable. In hertz model, the result of force is very big in interface of causing deformation plastic, while Model Zhao has almost same result with FEM nonlinear property model. It is observed that the results obtained from Zhao’s model are generally in a better agreement with the results obtained from various finite element models especially in elastic-plastic and plastic zones, hence it may be concluded that Zhao’s model can be used for analyzing the rough surfaces in contact mechanics.

Highlights

  • The rough contact problem has been studied for many years as it is critically important to understand the tribological phenomenon such as friction, wear, contact fatigue, and sealing

  • It is observed that the results obtained from Zhao’s model are generally in a better agreement with the results obtained from various finite element models especially in elastic-plastic and plastic zones, it may be concluded that Zhao’s model can be used for analyzing the rough surfaces in contact mechanics

  • The results of the finite element models are presented for a variety of interferences

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Summary

Introduction

The rough contact problem has been studied for many years as it is critically important to understand the tribological phenomenon such as friction, wear, contact fatigue, and sealing. When two engineering surfaces are pressed together, contact occurs at the peaks of the Surfaces where the contact pressure and subsurface stress can be extremely high, often causing plastic deformation of these spots. The contact between a deformable half-space and a rigid sphere was first solved by Hertz in 1896 [1] but this model only considers the elastic contact and disdains the effects of the roughness and the effects of the plasticity, and the real contact area is unvalued. Greenwood and Williamson [2] pioneered the study of frictionless contact between a hemisphere and a rigid flat (the GW model) applied the Hertz contact solution to model an entire contact surface of elastic asperities. The study of the deformation behavior of contact asperities and the accurate modeling of rough surfaces is important for understanding contact problems. The results illustrate for using a deterministic approach which the numerical models are suitable

Models of Contact Mechanics
Chang’s Model
Zhao’s Model
Finite Element Model
Results and Discussion
Conclusions
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