Field-Scale Numerical Simulation of SAGD Process With Top-Water Thief Zone

Abstract

Abstract There is a major concern that the existence of thief zones, such as top water and/or a gas cap overlying the oil sand deposit, has a detrimental effect on the oil recovery in the application of the steam-assisted gravity drainage (SAGD) process. The objective of this numerical study is to investigate SAGD performance in the Athabasca oil sands in the presence of a top water zone. The reservoir model, STARS, developed by the Computer Modelling Group (CMG) Ltd., has been previously validated based on a 3D SAGD laboratory experiment with top water that was conducted at the Alberta Research Council (ARC). It is believed that the numerical simulation captured the major mechanism of oil movement from the pay zone into the top water zone, as was observed in the experiment. In the field-scale simulation, SAGD performance in the presence of confined and non-confined top water zones was investigated. The operating strategies under the conditions of non-depleted top water/non-depleted pay zones and depleted top water/non-depleted pay zones were considered. Numerical findings indicated that:there is a detrimental effect of a top water zone on SAGD performance;plugging of a top water zone with oil was not observed in this study for a top water thickness of 8 m; and,operating conditions that lead to a higher pressure difference between the steam chamber and the top water, either by depletion of the top water zone pressure or a higher steam injection pressure, results in a more detrimental effect on the SAGD performance. Introduction There is a major concern by Alberta oil producers that the production of natural gas in association with oil sands would lower reservoir pressure, reduce oil recovery, and may prohibit economic oil recovery. The Alberta Department of Energy (ADOE) and Alberta Energy and Utilities Board (AEUB) initiated a series of field-scale numerical modelling studies(1, 2) to assess the potential applicability of the steam-assisted gravity drainage (SAGD) oil recovery process under a variety of reservoir conditions such as reservoir thickness, reservoir depth, initial pressure, oil saturation, and the presence of top water zones and gas caps. It was found that top water zones and gas caps are thief zones to the SAGD process. These thief zones have a detrimental effect on SAGD recovery performance, especially when the pressure in the thief zones is reduced below optimum SAGD operating pressures due to natural gas production. Movement of oil into the top water zones and gas caps is simulated to occur. The volume of this oil seems to be generally proportional to the amount of outflow from the pattern due to the thickness of the top water zones/gas caps and the pressure difference between the steam chamber and the top thief zones. SAGD process costs depend on the amount of steam that flows into the top water zones and gas caps, from which no oil is produced.