Feasibility of recycled concrete aggregate stabilized with one-part geopolymers as semi-rigid inclusion columns

Abstract

Recycled concrete aggregate (RCA) is a voluminous solid waste material derived from the construction sector and is typically stockpiled in landfills. In recent years, the ground improvement industry has grappled with challenges stemming from the depletion of natural quarry materials, resulting in a skyrocketing of their prices and increased project costs. This research investigated the feasibility of using RCA stabilized by one-part geopolymers to produce an innovative semi-rigid inclusion column system for ground improvement of soft soils. Na2SiO3-anhydrous was used as a sole solid activator for the activation of fly ash (FA), slag (S) or a binary precursor (FA+S) in the stabilization of RCA. The unconfined compressive strength (UCS) and microstructure of the stabilized mixtures have been examined with respect to different binder formulations and curing conditions. The permanent deformation characteristics of mixtures under cyclic loading were evaluated through repeated load triaxial (RLT) tests to replicate the moving wheel loads imposed on the semi-rigid inclusion columns. In addition, the cost and environmental impacts of the optimum mixtures suggested in this research were studied. The test results indicated that stabilizing RCA with as low as 5% one-part alkali-activated FA, S or (FA+S) met the minimum strength requirement (1.034 MPa) for ground improvement work. Compared with standalone FA and S geopolymer stabilized RCA mixtures, (FA+S) geopolymer stabilized RCA mixtures were identified as preferred industrial formulations due to their prolonged setting time for ease of mixing and handling when used in stone column applications. It was found that curing temperature and duration played a pivotal role in the strength gain of the mixtures. The RLT test results demonstrated that implementing the optimum RCA + 5%(FA+S) mixture as identified in this study for semi-rigid inclusion columns, led to a reduction in permanent strain values by approximately 90% compared to conventional unbound stone columns. The comparison between the optimum mixture highlighted in this study with other stabilization methods showed that the semi-rigid inclusion columns had great potential to enable large-scale production, cost and emission reduction in future ground improvement projects.