Abstract

In order to extract impulse components from bearing vibration signals with strong background noise, a fault feature extraction method based on multi-scale average combination difference morphological filter and Frequency-Weighted Energy Operator is proposed in this paper. The average combination difference morphological filter (ACDIF) is used to enhance the positive and negative impulse components in the signal. The double-dot structure element (SE) is used instead of zero amplitude flat SE to improve the effectiveness of fault feature extraction. The weight coefficients of the filtered results at different scales in multi-scale ACDIF are adaptively determined by an optimization algorithm called hybrid particle swarm optimizer with sine cosine acceleration coefficients (H-PSO-SCAC). At last, as the Frequency-Weighted Energy Operator (FWEO) outperforms the enveloping method in detecting impulse components of signals, the filtered signal is processed by FWEO to extract the fault features of bearings. Results on simulation and experimental bearing vibration signals show that the proposed method can effectively suppress noise and extract the fault features from bearing vibration signals.

Highlights

  • Vibration signals are often used in the condition monitoring and fault diagnosis of mechanical equipment

  • Research shows that the Frequency-Weighted Energy Operator (FWEO) method is able to detect signal impulsiveness and improves performance over the Teager-Kaiser Energy Operator (TKEO) and enveloping method [28]

  • This paper has proposed a new fault feature extraction method for rolling element bearings that can achieve good result by using multi-scale average combination difference morphological filter (ACDIF) and FWEO

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Summary

Introduction

Vibration signals are often used in the condition monitoring and fault diagnosis of mechanical equipment. FAULT FEATURE EXTRACTION FOR ROLLING ELEMENT BEARINGS BASED ON MULTI-SCALE MORPHOLOGICAL FILTER AND FREQUENCYWEIGHTED ENERGY OPERATOR. Multi-scale morphology filter has been widely used [18, 19], but when the scale is too large, the morphology filter will ignore some useful components in the original signal when reducing noise, which may lead to the loss of fault features. Y. Li [21] et al pointed out the existing problems of multi-scale morphology, diagonal slice spectrum is introduced to select the optimal scale in morphology analysis, which is proved to be capable of extracting the impulsive feature of the bearing vibration signals. In this paper, multi-scale ACDIF and Frequency-Weighted Energy Operator (FWEO) is used to extract fault features from bearing vibration signals immersed in heavy background noise.

Basic operator of morphology filter
The definition of ACDIF
Multi-scale morphology filter
The process of adaptive selection of weight coefficients
The definition of FWEO
Summary of the proposed method
Simulation signal
Simulation analysis
Experimental data
Fault feature extraction based on proposed method
Findings
Conclusions
Full Text
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