Abstract

The paper contains the results of an experimental investigation of fatigue crack development under mixed-mode I + II and I + III in heat-treated 42CrMo4 steel. Tests were performed on heat-treated compact tension shear specimens and rectangular cross-section specimens for mixed-mode I + III. Mixed-mode I + II tests were conducted for 30 and 60° loading angle, while the test for I + III mixed-mode was conducted for 30 and 45°. Additionally, the paper presents fracture analysis results of fatigue crack path development.

Highlights

  • This study aims to describe fatigue crack growth in 42CrMo4 steel, quenched and tempered to a hardened state

  • A similar case can be observed for fatigue crack growth for mode I ? II (Fig. 6), where the greater durability is observed for angle a = 60° than for angle a = 30°

  • The results of fatigue crack growth tests on notched specimens made of 42CrMo4 steel in the hardened state, all tested under mixed-mode I ? II and I ? III loading conditions, help draw the following conclusions: 1. According to the mode I ? II, the fatigue crack growth for the crack inclination angles a = 30° and 60°, was observed only in the initial stage of cracking up to 1–2 mm

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Summary

Introduction

This study aims to describe fatigue crack growth in 42CrMo4 steel, quenched and tempered to a hardened state. Many machine elements are heat treated to acquire specific mechanical properties of the material (Białobrzeska et al 2021) and to be used in safety– critical applications. The material studied in this paper is often used for such machine elements that are partially or fully heat-treated and operate under mixed-mode load (Clauß et al 2020). That was the motivation to conduct an investigation of this particular type of steel. Due to cost-driven economies, structures are designed to retain safety requirements while reducing costs, mainly by mass reduction. Modern designs focus on developing structures where crack develops slowly, and the

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