Abstract

The development of crack patterns is a serious problem affecting the durability of orthopedic implants and the prognosis of patients. This issue has gained considerable attention in the medical community in recent years. This literature focuses on the five primary aspects relevant to the evaluation of the surface cracking patterns, i.e., inappropriate use, design flaws, inconsistent elastic modulus, allergic reaction, poor compatibility, and anti-corrosiveness. The hope is that increased understanding will open doors to optimize fabrication for biomedical applications. The latest technological issues and potential capabilities of implants that combine absorbable materials and shape memory alloys are also discussed. This article will act as a roadmap to be employed in the realm of orthopedic. Fatigue crack growth and the challenges associated with materials must be recognized to help make new implant technologies viable for wider clinical adoption. This review presents a summary of recent findings on the fatigue mechanisms and fracture of implant in the initial period after surgery. We propose solutions to common problems. The recognition of essential complications and technical problems related to various approaches and material choices while satisfying clinical requirements is crucial. Additional investigation will be needed to surmount these challenges and reduce the likelihood of fatigue crack growth after implantation.

Highlights

  • Fatigue crack growth and fracture of orthopedic implants are commonly attributed to the progressive damage under the condition of periodic and intermittent stress load [1]

  • The median fatigue limit (MLF) is defined as the minimum load that results in implant failure if exposed to 42,000 cycles, equivalent to about 8 days of walking, on the base of a transverse fracture at the midshaft of femur [3,4]

  • Design flaws are a key reason for fatigue crack growth in internal fixation [49]

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Summary

Introduction

Fatigue crack growth and fracture of orthopedic implants are commonly attributed to the progressive damage under the condition of periodic and intermittent stress load [1]. The median fatigue limit (MLF) is defined as the minimum load that results in implant failure if exposed to 42,000 cycles, equivalent to about 8 days of walking, on the base of a transverse fracture at the midshaft of femur [3,4]. Implant failure is usually caused by a network of cracks in the fixation that join and intersect. This network is referred to as a cracking pattern or as river marks, similar to the branches and small tributaries of a river on a floodplain, as depicted in Figure 1 [6]. Following Griffith’s seminal work [8] concerning a model

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