Fatigue assessment of suspended inter-array power cables for floating offshore wind turbines

Abstract

The present paper aims to investigate the fatigue behavior of suspended inter-array power cables connecting two floating offshore wind turbines (FOWTs). Two spar FOWTs interconnected with a dynamic power cable are chosen as the base configuration for the present investigation. The base configuration is modeled in the dynamic analysis software OrcaFlex. The relationship between the axial tensions and curvatures of the power cable and its stresses is obtained by cross-section analysis in UFLEX (special purpose Finite Element program for nonlinear stress analysis of complex umbilical and cable cross-sections). Several different environmental conditions and load directions are applied. A fatigue life of 85 years is determined for the base configuration, with curvature-induced stresses being identified as the main contributor to the fatigue damage. Effects of marine growth on the fatigue life of the power cable are investigated. It is observed that marine growth negatively affects the fatigue life of the power cable. A parametric study on the effect of the number of buoys attached to the cable on the fatigue life is performed. Decreasing the number of buoys below the optimal value leads to an increase in fatigue life due to lower curvatures. In addition to the base configuration, an alternative configuration using semi-submersible floaters is investigated under the same metocean conditions and cable geometry. The power cable fatigue life is higher for semi-submersible floaters compared to the spar floaters. The present findings reveal that the main reason is the reduced number of large amplitude curvature cycles. The critical component prone to fatigue failure for all evaluated cases is the armor layer, and the largest fatigue damage always occurs at buoy-cable connection points. The critical direction of environmental load resulting in the highest fatigue damage is found to be the load case where waves, wind and current approach the suspended cable in a crossflow direction.