Abstract

We report a novel far-infrared (FIR) thermal reduction process to effectively reduce graphene oxide films for supercapacitor electrode applications. The binder-free graphene oxide films used in this study were produced by electro-spray deposition of a graphene oxide colloidal solution onto stainless steel current collectors. The reduction of graphene oxide was performed using a commercial FIR convection oven that is ubiquitous in homes for cooking and heating food. The reduction process incorporated a simple, one-step FIR irradiation carried out in ambient air. Further, the FIR irradiation process was completed in ∼3min, wherein neither special atmosphere nor high temperature was employed, resulting in an economic, efficient and simplified processing technique. The as-produced FIR graphene electrode gave a specific capacitance of ∼320F/g at a current density of ∼0.2A/g with less than 94% loss in specific capacitance over 10,000 charge/discharge cycles. This is one of the best specific capacitances reported for all-carbon electrodes without any additives. Even at ultrafast charge/discharge rates (current densities as high as ∼100A/g), the FIR graphene electrode still delivered specific capacitances in excess of 90F/g. The measured energy and power densities of the FIR supercapacitors were found to be ∼3–6 times higher than commercial (activated carbon) supercapacitor devices. This excellent electrochemical performance of the FIR graphene coupled with its ease of production (in air at low temperatures) using a commercial home-use FIR convection oven indicates the significant potential of this concept for large-scale commercial electrochemical supercapacitor applications.

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