Failure analysis and numerical drive structure optimization design of Cr12Mo1V1 electrical connection die

Abstract

A type of Cr12Mo1V1 electric connection die occured brittle fracture after 200 times of service, and its life was much lower than the design life of the die. In this paper, the 5M1E failure analysis method was adopted, combined with the characteristics of Cr12Mo1V1 cold-work die steel, scanning electron microscopy, direct reading spectrometer, Rockwell hardness tester, metallographic microscope and other means were used to analyze and test the macro fracture morphology, material composition, mechanical properties and microstructure of Cr12Mo1V1 electric connection die. The crimping process of the die was simulated by Deform software. The results show that the material composition is not up to standard, the strength is too low, the internal eutectic carbide is not uniform, the size of carbide exceeds the standard and so on are the root causes of the short life and brittle fracture of the die. In addition, the unreasonable designs of the crack slot and round hole of the die lead to excessive stress concentration in the crimping process of the die, which is too the main reason for the brittle fracture failure of the die. In view of the above factors, the paper puts forward some measures to prolong the life of the electric connection die from the aspects of raw materials, heat treatment, forging process and die structure design.