Abstract

Nanoscale yttria-stabilized zirconia (YSZ) and La2O3 were used to prepare a composite coating by electrophoretic deposition (EPD) and sintering to improve the high-temperature oxidation resistance of AISI430 stainless steel. SEM, XRD, and TEM were used to identify the microstructure of the YSZ/La2O3 composite coating and the oxide film formed at 900 °C. The effect of the EPD voltage on the coating thickness was studied. The microstructure properties and phase transition of the composite coatings during sintering were identified. The oxidation behavior of the composite coating at 900 °C was investigated by analyzing the oxidation kinetics curve, oxidation spallation, the formation of the interfacial oxide film, and the evolution of the coating microstructure. A model of the microstructure evolution of the YSZ/La2O3 composite coating during EPD, sintering, and high-temperature oxidation was proposed and discussed.

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