Fabrication of Multifunctional Composites with Hydrophobicity, High Thermal Conductivity and Wear Resistance Based on Carbon Fiber/Epoxy Resin Composites

Abstract

The design and preparation of hydrophobic, wear-resistant, and thermally conductive multifunctional composites is an important direction of scientific research and application. In this study, A-CF/EP/FEP composites were prepared by incorporating APDMS-modified carbon felt (A-CF) into an epoxy resin (EP) and fluorinated ethylene propylene resin (FEP) mixed resin. The low surface energy of FEP, good adhesion of EP, and the supporting of carbon felt framework endow the A-CF/EP/FEP composites with hydrophobicity, wear resistance, and thermal conductivity at the same time. Firstly, the water contact angle (WCA) of A-CF/EP/FEP composites with 20 wt% FEP reaches 109.9 ± 2.6°, and the WCAs of all composites with different FEP contents (10, 20, 30, 40, and 50 wt%) is greater than 90°, indicating the composites have a hydrophobic surface. Secondly, the A-CF/EP/FEP composites have high wear resistance and maintain long-term hydrophobicity after tribological tests, because the residual debris and nanoparticles generated by external loading adhere to the friction interface, regenerating the microstructure of the hydrophobic surface. Finally, the A-CF/EP/FEP composites have high thermal conductivity up to 0.38 W/(m·K), which is 1.81 and 2.0 times that of pure EP and EP/FEP composites, respectively. This is because a relatively complete heat conduction network is formed after the addition of A-CF to the composites. The synergy among epoxy resin, FEP, and the A-CF filler plays a particularly important role in constructing hydrophobic surfaces and improving wear resistance and thermal conductivity. The EP enhances adhesion, the FEP supplies low surface energy, and the A-CF framework improves the wear resistance of A-CF/EP/FEP composites. This work provides ideas for the design and preparation of multifunctional composites and will underlie the application of high-performance epoxy resin and its composites.