Abstract
Close integration of transducer arrays with supporting electronic circuits is essential in achieving efficient and compact ultrasound systems. An integral part of hybrid integration of 2D CMUT array to CMOS electronics is the introduction of through-glass-via (TGV) interconnects in glass substrates as an integral part of the 2D CMUT array fabrication. Micro-cracks around via locations, via discontinuity, and poor coplanarity between the vias and glass substrate are some of the challenges with laser-drilled, paste-filled copper-through-glass-via (Cu-TGV) interconnects. This study provides a detailed fabrication process for making <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$32\times 32$ </tex-math></inline-formula> -element 2D CMUT arrays on a composite glass substrate incorporating silicon-through-glass vias (Si-TGV) as interconnects using sacrificial release approach. On one column of a fabricated 2D CMUT array, we measured a mean resonant frequency of 5.6 MHz in air and an average device capacitance of 1.5 pF. With the introduction of a buried top electrode in the device structure, we achieved a collapse voltage of 93 V, which is considerably lower than the collapse voltage measured in our previously demonstrated 2D CMUT arrays with top electrode on top of the nitride plate. The fabricated array is flip-chip bonded on a custom-designed driving integrated circuit to demonstrate the complete system operation. We measured a peak-to-peak pressure of 1.82 MPa at 3.4 MHz, and 5 mm from the array surface in a 0.33 mm focal spot size. [2021-0101]
Accepted Version
Published Version
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