Fabrication and Characterization of Lead-Free BNT-6BT Ultrasonic Transducers Designed by an Intelligent Optimization Algorithm

Abstract

Lead-free piezoelectric material-based ultrasonic transducers have been researched for several years, but the inefficient properties and design difficulties have troubled lead-free ultrasonic transducers for a long time. To improve the performance and design efficiency of lead-free ultrasonic transducers, in this work, an equivalent circuit model and intelligent optimization algorithm were combined for use in a transducer design. Firstly, 0.94(Bi0.5Na0.5)TiO3-0.06BaTiO3(BNT-6BT) lead-free piezoelectric ceramics were prepared and characterized. Then, BNT-6BT ceramics were used to fabricate the ultrasonic transducers. An equivalent circuit model-based software, PiezoCAD, and a genetic algorithm-based back-propagation neural network were used to optimize the design of the transducers. A 3.03 MHz center frequency and 60.3% −6 dB bandwidth of the optimized transducers were achieved, which were consistent with the neural networks optimization results. To verify the application potential of the lead-free transducers, tungsten rods phantom imaging and polystyrene spheres with 300 μm diameter manipulation were completed by the transducers, and the experiment results indicate that the BNT-6BT lead-free transducers have great potential in further biological and biomedical applications.