Abstract

In the textile manufacturing industry, fabric defect detection becomes a necessary and essential step in quality control. The investment in this field is more than economical when reduction in labor cost and associated benefits are considered. Moreover, the development of a wholly automated inspection system requires efficient and robust algorithms. To overcome this problem, in this paper, we present a new fabric defect detection scheme which uses the local homogeneity and neural network. Its first step consists in computing a new homogeneity image denoted as H-image. The second step is devoted to the application of the discrete cosine transform (DCT) to the H-image and the extraction of different representative energy features of each DCT block. These energy features are used by the back-propagation neural network to judge the existence of fabric defect. Simulations on different fabric images and different defect aspects show that the proposed method achieves an average accuracy of 97.35%.

Highlights

  • Defect detection is one of the main steps in quality control of manufacturing processes

  • In order to characterize the frequency domain within texture image, this paper proposes to use the features energy distribution in the 2D-discrete cosine transform (DCT) domain from the H-image, which is presented as follows [27]: (i) The horizontal energy value of the DCT block: EH

  • The dataset used in this work is provided by PARTNER textile industry in Tunisia [30]

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Summary

Introduction

Defect detection is one of the main steps in quality control of manufacturing processes. Fabric defects are responsible for nearly 85% of the defects found in the garment industry [1]. It has been observed [2] that price of textile fabric is reduced by 45% to 65% due to defects. It is imperative, to detect, identify, and prevent these defects from reoccurring. As confirmed by [3, 4], there are more than 70 kinds of fabric defects defined by the textile industry. A human fabric inspection achieves a success rate about 60 to 75% [3].

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