Extraction of sustainable and low-emission hydrogen from hydrogen-blended natural gas driven by multi-product sequential separation

Abstract

Blending hydrogen in natural gas, taking advantage of the readily available pipeline transportation, is considered as a highly promising means of sustainable hydrogen deployment on a vast scale. However, re-obtaining hydrogen from the mixture for end users via conventional separation technologies could pose practical challenges both energetically and economically, due primarily to the relatively low blending ratio (<30 vol%). In contrast to the commonly adopted pressure swing adsorption (PSA) separation, we propose a thermochemical approach of deriving hydrogen with synergistic capture of CO2 by steam reforming of the mixture to tackle such challenges. The process is simulated by a two-dimensional model validated by experimental data. Three typical scenarios with hydrogen blending ratios of 0–30 vol% are investigated in the operating temperature range of 300–400 °C and natural gas pipeline pressure of ≤ 40 bar. Results show that in all scenarios the amount of hydrogen recovered can exceed the amount of renewable hydrogen initially blended and additional hydrogen could be contributed thermochemically, all at relatively low energy cost. Thermochemical methods increase the partial pressure of target products, reducing separation energy and increasing yield. For the typical 10 vol% blending ratio (widely adopted), when considering the separation of hydrogen at the end user and compressing the separated off-gas before transporting it to the next end user, the hydrogen separation cost, after counterbalancing with the revenue from carbon dioxide, is only 1.33$/kgH2 with the new approach. This corresponds to a decrease by over 70.2 % as compared with that of the PSA separation cost (4.45$/kgH2). The captured CO2 in its high-purity form helps to reduce the final cost of hydrogen by a maximum of 0.33$/kgH2. The new route shows great potential for integrated hydrogen production, hydrogen purification and carbon capture for the promotion of renewable energy, green hydrogen and related technologies.