Extraction of metal values from iron-rich mine tailings via chloridized roasting and water leaching

Abstract

The surge in mining and mineral processing to meet metal demand has led to accumulation of mining by-products like tailings, waste rocks, and acid mine drainage, containing high iron, copper, nickel, and zinc concentrations. These residues pose environmental threats. The concept of technospheric mining aims to repurpose these wastes for beneficial uses, reducing disposal and ecological impact while benefiting stakeholders. Within this context, the present investigation focuses on the discriminative retrieval of copper and nickel from mine tailings characterized by elevated iron content. This is achieved through formulation of an energy-efficient technique designed to surmount the challenge of iron co-extraction during hydrometallurgical processes aimed at extracting and recuperating metal values from intricate phases. The proposed method entails the amalgamation of mine tailings and solid NH4Cl in a stoichiometric ratio of 1:2, followed by roasting at 300 °C for a span of 1 h. Application of chloridized roasting orchestrates the transformation of copper and nickel into soluble metal chlorides, while concurrently inducing conversion of iron into a stable iron oxide state. Subsequent stages encompass the separation of copper and nickel from the water leach liquor, achieved through solvent extraction techniques utilizing LIX84I and Cyanex 272 as extractants. Rigorous characterization efforts, employing techniques such as X-ray Diffraction (XRD) and Scanning Electron Microscopy coupled with Energy Dispersive X-ray Spectroscopy (SEM-EDS), are undertaken to elucidate the attributes of the raw material and solid residues. Remarkably, the comprehensive isolation of copper, nickel, and iron is realized without generation of any effluents, ensuring preservation of environmental equilibrium.