Abstract
Metals created by melting basic metal and welding rods in welding operations are referred to as weld beads. The weld bead shape allows the observation of pores and defects such as cracks in the weld zone. Radiographic testing images are used to determine the quality of the weld zone. The extraction of only the weld bead to determine the generative pattern of the bead can help efficiently locate defects in the weld zone. However, manual extraction of the weld bead from weld images is not time and cost-effective. Efficient and rapid welding quality inspection can be conducted by automating weld bead extraction through deep learning. As a result, objectivity can be secured in the quality inspection and determination of the weld zone in the shipbuilding and offshore plant industry. This study presents a method for detecting the weld bead shape and location from the weld zone image using image preprocessing and deep learning models, and extracting the weld bead through image post-processing. In addition, to diversify the data and improve the deep learning performance, data augmentation was performed to artificially expand the image data. Contrast limited adaptive histogram equalization (CLAHE) is used as an image preprocessing method, and the bead is extracted using U-Net, a pixel-based deep learning model. Consequently, the mean intersection over union (mIoU) values are found to be 90.58% and 85.44% in the train and test experiments, respectively. Successful extraction of the bead from the radiographic testing image through post-processing is achieved.
Highlights
In the shipbuilding and offshore plant industry, welding is a major part of the production process, and it is important to inspect the condition of the welds because the weld zone affects the strength and durability of the structures
This study aims to automatically segment the shape and location of the weld bead from the radiographic testing image through deep learning and the extracting of only the weld bead
The U-Net deep learning algorithm was used as an algorithm for extracting weld beads
Summary
Welding is an essential technology in industry and provides metals for applications in the building of ships, aircrafts, and automobiles. In the shipbuilding and offshore plant industry, welding is a major part of the production process, and it is important to inspect the condition of the welds because the weld zone affects the strength and durability of the structures. Non-destructive testing technologies are primarily used to determine the quality of the weld zone. Representative non-destructive testing technologies include radio-graph testing, ultrasonic testing, magnetic particles testing, liquid penetrant testing, eddy current testing, leak testing, and visual testing [1]. Radiographic testing and ultrasonic testing are especially used in the shipbuilding field [2]. Radiographic testing is the most preferred method by ship owners as the resulting images can be stored permanently, and the interior of the weld zone can be examined visually
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