Exploring thermal and in-situ mechanical properties of flexible 2D tungsten disulfide foam-polymer composite for thermal management

Abstract

In the realm of thermal management applications, there is a growing need for flexible materials that can efficiently dissipate heat. Polymer composites incorporating two-dimensional (2D) materials offer promising solutions due to their superior thermal and mechanical properties. Tungsten disulfide (WS2) is an excellent filler candidate for polymer composites due to its superior thermal conductivity, mechanical strength, and electrical properties. Unlike graphene, WS2 has a tunable bandgap, exhibits higher thermal resistance in inert atmospheres, is an effective lubricant over a wide temperature range of −190°C to over 800°C, and offers superior gamma radiation shielding. However, high-density 2D material polymer composite fabrication faces challenges due to the agglomeration tendency and sedimentation of heavy nanomaterials within the polymer matrix. This poor dispersion stability negatively impacts the performance and reliability of the composite. We developed a flexible WS2 foam-polydimethylsiloxane (PDMS) composite via freeze drying and vacuum-assisted infiltration, which not only overcomes fabrication challenges but also enables unique filler reinforcement foam designs. The thermal conductivity of WS2-PDMS foam was 1.57 times higher than that of neat PDMS. These thermal properties were modeled using the Lewis-Nielsen model. In-situ tensile tests were conducted to understand the mechanical reinforcing behavior and failure mechanisms of WS2 foam, which were further studied using the Gibson and Ashby model. The addition of WS2 into PDMS resulted in an elastic modulus 1.56 times higher than that of neat PDMS. The composite's mechanical properties were analyzed using the Halpin-Tsai model. These findings highlight the potential of WS2-PDMS composites for flexible thermal management applications.