Abstract
AbstractSedimentation superimposed on industrial cake filtration leads to longer filtration times and often has a detrimental effect on subsequent process steps such as washing and demoisturing. The influence of sedimentation is seldom recognised in laboratory filtration experiments. Methods are presented for evaluation of pressure filter experiments with superimposed sedimentation which avoid the error made in the usual evaluation methods. For the case of zone sedimentation the article presents a graphical evaluation and a numerical method of modelling permitting scale up to any desired cake height. In superimposed classifying sedimentation simultaneous measurement of filtrate volume and cake height provide information about local variation in filter cake resistance. It is shown for a model system that, owing to sedimentation, the cake resistance shows a minimum at mean cake height and increases rapidly towards greater heights. The local cake resistance corelates with particle size distributions measured for layers of a horizontally cut filter cake. The method of evaluation presented permints determination of the flow resistance of the uppermost layers of a cake and hence estimation of the gas pressure necessary for demoisturing. The profiles of local filter cake resistance show that the relative cake layering is largely independent of the level of suspension filling. A scale‐up model is presented for use in those cases where classifying sedimentation cannot be suppressed.
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