Experimental study on thermal performance of ultra-thin heat pipe with a novel composite wick structure

Abstract

The rapid advancement of high-performance electronic devices and high-capacity energy storage has prompted the development of ultra-thin heat pipes with a higher heat transfer limit, faster start-up speed, and lower thermal resistance. In the present study, a novel double-layer wick structure comprising sintered copper powder and spiral woven mesh was proposed to analyze how various combinations of porous media properties, structures, and heating surfaces influence the thermal performance of ultra-thin heat pipes. The wick structure consists of two layers: a layer of sintered copper powder with four different particle sizes and a layer of spiral woven mesh. To improve the starting characteristics, the starting time under different thermal loads was studied. Additionally, a comparison study was conducted between the ultra-thin heat pipe with a single type wick structure and the proposed wick structure. The results revealed that the ultimate power in the two horizontal states was 50 W. The thermal resistance of Horizontal-1 (heat applied to the sintered copper powder side) was 0.069 W/°C, and for Horizontal-2 (heat applied to the spiral woven mesh side), it was 0.093 W/°C, both measured at their respective ultimate thermal loads. Additionally, among all four structures in Horizontal-1, the shortest start-up time occurred at a power of 30 W, with a duration of 42 s. Finally, when compared to the single wick structure, the proposed double-layer wick structure exhibited an 11.1% increase in ultimate power.