Abstract

To enhance the mechanical properties and damage resistance of prefabricated monolithic composite beams, this study introduces HPFRCC precast mold shells as a replacement for ordinary concrete in the construction of prefabricated monolithic composite beams. These HPFRCC precast mold shell prefabricated monolithic composite beam members are then subjected to experimental investigations to analyze their flexural properties. The results of the study indicate that the U–shaped HPFRCC precast mold shell exhibits excellent bonding with the post-cast concrete, with no significant peeling observed. Moreover, compared to ordinary cast-in-place monolithic RC beams, the HPFRCC/RC prefabricated monolithic composite beams demonstrate a 17.2% increase in peak load and a 24.55% increase in yield load. Similarly, the HPFRCC/RC prefabricated monolithic composite beams show an 8.1% increase in peak load and a 5.59% increase in yield load compared to ordinary RC composite beams. In comparison to both ordinary cast-in-place monolithic RC beams and ordinary RC composite beams, the cracks observed in the HPFRCC/RC prefabricated monolithic composite beams are denser and finer, with a smaller crack development rate and width. These findings suggest that the incorporation of HPFRCC materials improves the damage resistance of the beam members.

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