Experimental study on ash deposition of Zhundong coal in oxy-fuel combustion

Abstract

To facilitate the large-scale utilization of high-alkali and -alkaline earth metals (AAEMs) coals in power generation, the ash deposition behaviors of a typical Zhundong coal in oxy-fuel combustion were experimentally investigated using a drop tube furnace. A wall-temperature-controlled ash deposition probe by which the bulk gas temperature could be measured simultaneously was designed and employed in the experiments. The deposition tendencies, ash morphologies, chemical compositions of deposited ash particles were studied respectively under various oxygen concentrations, bulk gas temperatures, probe surface temperatures and probe exposure times. The experimental results revealed that the oxygen concentration had a significant influence on the deposition behavior during oxy-fuel combustion of high-alkali coal. Compared with air case, more fine ash particles were generated during the combustion of Zhundong coal in 21% O2/79% CO2 atmosphere but the deposition tendency was weaker. However, a higher oxygen concentration could aggravate the tendency of ash deposition. The high contents of iron (Fe), calcium (Ca), sulfur (S), and sodium (Na) in Zhundong coal could result in the generations of low-melting point compounds. Calcium in flue gas existed as CaO and was captured prior to SO3 by the probe surface during the ash deposition process. At the initial 30 min of the ash deposition process, the dark spherical fine ash particles rich in Fe, Na, oxygen (O), and S were largely produced, while in the range of 60–90 min the light spherical fine ash particles with high contents of Ca, barium (Ba), O, and S were generated on the other hand. The deposition mechanisms at different stages were different and the melted CaO (BaO)/CaSO4 (BaSO4) would give rise to a fast growth rate of ash deposit.