Experimental study of gas–liquid two-phase flow through packed bed under natural circulation conditions

Abstract

Dry-out phenomena in packed beds or porous media may cause a significant digression of cooling/reaction performance in heat transfer/chemical reactor systems. One of the phenomena responsible for the dry-out in packed beds is known as the counter-current flow limitation (CCFL). In order to investigate the CCFL phenomena induced by gas–liquid two-phase flow in packed beds inside a pool, a natural circulation packed bed test facility was designed and constructed. A total of 27 experimental conditions covering various packing media sizes (sphere diameters: 3.0, 6.4 and 9.5 mm), packed bed heights (15, 35 and 50 cm) and water level heights (1.0, 1.5 and 2.0 m) were tested to examine the CCFL criteria with adiabatic air–water two-phase flow under natural circulation conditions. Both CCFL and flow reversal phenomena were observed, and the experimental data including instantaneous and time-averaged void fraction, differential pressure and superficial gas–liquid velocities were collected. The CCFL criteria were determined when periodical oscillations of void fraction and differential pressure appear. In addition, the Wallis correlation for CCFL was utilized for data analysis, and the Wallis coefficient, C, was determined experimentally from the packed bed CCFL tests. Compared to the existing data-sets in literature, the higher C values obtained in the present experiment suggest a possibly higher dry-out heat flux for natural circulation debris systems, which may be due to the water supply from both top and bottom surfaces of the packed beds. Considering the effects of bed height and hydraulic diameter of the packing media, a newly developed model for the Wallis coefficient, C, under natural circulation CCFL is presented. The present model can predict the experimental data with an averaged absolute error of ±7.9%.