Experimental investigation on shape segregation of 3D printed particles using an Freeman FT4 rheometer

Abstract

This study examines how granular mixtures of differently shaped particles segregate in a Freeman (FT4) rheometer apparatus. The mixtures contained two sets of particles with varying shapes and relative sizes. While our focus was on the effect of particle shape on segregation, we recognized that even slight differences in size could lead to segregation. We specifically investigated when particles of different shapes have the same effective size, exploring three cases: 1) the largest sphere within a cubic particle (inscribed sphere), 2) the smallest sphere enclosing a cubic particle (circumscribed sphere), and 3) a sphere and cube with equal volume. Our key finding indicates that binary mixtures of cubical and spherical particles can significantly segregate either axially or radially in the particle bed with a circumscribed sphere configuration. We propose that the primary mechanism for this is percolation and additionally, in the case of radial segregation, ordering of cubes adjacent to the cylinder wall.