Experimental investigation of the swirling steam jet condensation at low mass flux

Abstract

Swirling steam jet condensation holds significant applications in industrial processes such as nuclear safety and gas–liquid mixing in the oxygen transmission pipeline of the liquid rocket engine. However, due to its involvement with complex flow and phase-change heat transfer, the application and optimization of related condensation technologies still face challenges. Therefore, this paper aims to investigate the condensation characteristics of the swirling steam jet by numerous experiments. The steam mass flux is 15–45 kg/(m2·s), and the water temperature ranges from 40 to 85 °C. A novel X-type swirl pressure nozzle is selected to achieve the swirling flow of the steam jet. A comparative analysis is conducted on the interface behavior and evolution of condensation parameters of the non-swirling and swirling steam jets during condensation processes. Results show that the swirling jet condensation includes three flow patterns, namely, chugging regime, smooth grown bubble regime, and rough grown bubble regime. Compared with the non-swirling steam jet condensation, swirling steam jets exhibit a 10.36% increase in the smooth grown bubble regime region and a 14.63% decrease in the rough grown bubble regime. Swirling bubble morphology evolves steadily, and the surface is smoother and more rounded. Simultaneously, irregular deformation behaviors can also occur in the swirling bubble condensation process, such as spiral growth of jet bulge, neck torsion, and the corolla pattern. This deformation helps to increase the contact area and prolongs the bubble lifetime, allowing for more adequate heat transfer at the steam–water interface. The swirling motion of the steam jet will reduce the bubble collapse frequency. As the water temperature rises from 60 to 80 °C, the bubble condensation rate and collapse frequency decrease. The bubble radius increases and the condensation time is extended. With the increasing steam mass flux, the collapse frequency gradually increases. The condensation rate and the bubble radius vary nonlinearly. At the higher steam mass flux, the swirling motion can effectively release the heat that accumulates inside the bubble after reaching the condensation equilibrium state.