Experimental investigation of secondary flow losses in a variable geometry linear turbine cascade with winglet tip

Abstract

Variable geometry turbines (VGT) hold a crucial role in gas turbines and variable cycle engines (VCE) by allowing adjustments to different operational conditions. In order to realize the adjustable function of the VGT stator blade, there will be partial gap structure at both ends of the stator blade, which will lead to partial leakage flow and serious secondary flow loss at the blade end that cannot be ignored, especially in a large angle adjustment range. At present, there are few researches on turbine cascades considering the real partial gap structure and winglet tip, and the numerical simulation calculation is mainly used, while the in-depth study using wind tunnel test is rarely seen. Therefore, this study attempts to analyze the internal flow characteristics of variable geometry turbine cascade by using five-hole pneumatic probe scanning and surface oil flow visualization, and discusses the mechanism of controlling partial clearance leakage flow and reducing secondary flow loss in the cascade by using winglet tip flow control technology. The winglet offset distance and the change of the relationship between the pivot and the clearance position on the flow field and flow loss is studied experimentally for the first time. The results show that the influence mechanism of winglet tip applied in VGT partial gap is quite different from that of typical blade tip clearance application, and more consideration should be given to the influence of pivot structure. Reasonable parameter selection can achieve a maximum loss reduction of 13.4 % and 20.2 % with and without pivot, respectively, while the unreasonable flow control scheme may lead to the loss or even increase with pivot. The interaction between the new secondary flow structure induced by pivot in the gap and other gap leakage flows is analyzed to explore the new mechanism of using winglet tip to reduce the loss of gap leakage flow.