Experimental investigation of machine vibration rate and machine sound level in MQL turning of AISI 1525 steel employing mango oil as lubricant

Abstract

AbstractThe detrimental effects of mineral oil on the environment and machine shops have led to a surge in the usage of vegetable oil as cutting fluid. The most popular vegetable oil lubricants are edible, and they have a lot of potential to rival human consumption eventually. The study examined using mango oil, an inedible vegetable oil, as a lubricant during AISI 1525 steel turning with tungsten inserts. The best machining parameters were ultimately found using the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) after the experimental studies were analyzed using the Taguchi process. Surface and contour plots were employed to investigate how different cutting settings affected the rate of vibration and sound level of the machine. Mango kernel seed oil outperformed its mineral oil counterparts by 2.3% and 57.7%, respectively, in terms of machine vibration rate and machine sound level. Moreover, feed rate (0.10 mm/rev), depth of cut (0.75 mm), and spindle speed (350 rev/min) are the ideal cutting settings to reduce machine vibrations and sound intensity. Mango oil holds significant potential as a substitute for cutting fluid derived from petroleum. The significance of this research is to formulate lubricants for industrial use that are more ecologically friendly and sustainable.