Experimental evaluation of the effect of local wall thinning on the failure pressure of elbows

Abstract

This study performed a series of burst tests using real-scale elbow specimens containing simulated local wall thinning to evaluate the effects of wall-thinning defects on the failure pressure of pipe bends and elbows. The tests were conducted under simple internal pressure at ambient temperature. The experiments included various wall-thinning geometries with different thinning depths, lengths, and circumferential angles, as well as various thinning locations such as extrados, intrados, and full-circumference. The failure pressure decreased exponentially with increasing axial thinning length and decreased almost linearly with increasing thinning depth. These tendencies are similar to those observed for wall-thinned straight pipe. The failure pressure also decreased and gradually saturated with increasing circumferential thinning angle, unlike the results of wall-thinned straight pipe. All specimens failed by bulging, followed by cracking. The axial crack always occurred at the center of the wall-thinned area in the extrados and intrados wall-thinning cases. For the full-circumference wall-thinning case, however, the crack location and pattern were dependent on the axial thinning length. A comparison of the failure pressure with the results of existing models showed that the existing models were excessively conservative in all cases and could not properly predict the dependence of failure pressure on the wall-thinning geometry.