Abstract

Corrosion occurring at elevated temperatures is a serious problem in areas such as gas turbine applications and power plants that use high temperature boilers. In this paper, we carry out experimental investigation for reducing corrosion rate so as to enhance the corrosion and wear characteristics of 347HSS and quantify the effect of 75Ni25Cr on 347HSS in terms of improved corrosion resistance. A coating of 75Ni25Cr was deposited on 347HSS boiler tube by the process of Detonation Gun. Corrosion studies were conducted on bare as well as D-Gun coated 347H stainless steel specimens in air and simulated husk fired boiler atmosphere at 800°C under cyclic conditions. Each cycle consisted one hour of heating in the tubular furnace and 20 min of cooling at room temperature. Fifty such cycles were completed to observe performance of these specimens. The weight change measurements were performed after each cycle to establish the kinetics of corrosion using weighing balance. Scanning Electron Microscopy, X-ray diffraction and X-ray mapping analysis techniques were used to analyse the corrosion products formed on the surface of these substrates.

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