Experimental characterization of the tensile strength of ABS parts manufactured by fused deposition modeling process

Abstract

Acrylonitrile–butadiene–styrene (ABS) is one of the most widely usedindustrial thermoplastic and it is the most common material used in fused deposition modeling (FDM) technology. While FDM is one of the most used additive manufacturing (AM) technology commonly employed formodeling, prototyping, and manufacturing applications, the major research issues have been to balance ability to produce aesthetically appealinglooking products with functionality. It is therefore critical to know the mechanical properties of these parts, which, is as expected different from their nominal values.A FDM manufactured part has an internal channel referred to as infill. This internal build pattern has different mechanical properties than the same shaped part without the internal channel. This paper aims to define the effect of specimen mesostructure on the monotonic tensile behavior of ABS parts manufactured by FDM. The experiment uses the uPrint SE 3D printer to produce samples from ABS thermoplastic. The samples are tested following a modified form of ASTM D638 standard for plastic. The printed pieces are tested to failure using an Instron testing machine, and a strain gage extensometer that measures the amount of elongation in the pieces until failure. These standardized pieces are compared to know values of traditionally manufactured materials. This test shows the strength loss of materials through the 3D printing process compared to traditional manufacturing methods. The experiment for plastics is designed around two key criteria, orientation of the pieces, and the percent of infill during the printing process. It was found that a value of maximum strength, of 3D printed ABS, was approximately 92% of accepted values for the material, with a certainty of 5%. The study also shows that the bonds between layers are only 79% as strong as an axil loading along the layers.