Abstract

The composite strength refers to the ultimate local value rather than the average value of local strength, thus the effect of size effect needs to be considered. In this study, experimental and numerical approaches are used to evaluate the influence of size effect on the compressive characteristics and failure process of multidirectional carbon fiber reinforced composites. The representative failure modes of specimens with different thicknesses are described. The reasons for the difference in failure modes are analyzed by microstructure analysis, and the crack propagation process of specimens with different gauge lengths is identified. The simulation results and microscopic mechanism analysis reveal that with the increase of specimen thickness, the final failure mode develops from longitudinal cracking to multidirectional delamination, and finally evolves into shear failure through the thickness. Influenced by the free edge effect, the specimen thickness significantly affects the final failure mechanism by influencing the location of the initial cracking, and the size of the gauge section affects the site of matrix compression failure leading to a change in the final failure mode. These findings provide some helpful guidance for the design and fabrication of thick composite structures.

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