Experimental and numerical study on mounting force and withdrawal strength of self-threaded dowels in particleboard

Abstract

Traditional and alternative joining techniques have been used for many years at the connection points of structural bearing systems. Especially, glued doweled and screwed type mechanical connections are widely used in wooden structures and furniture constructions. Although there are many studies related to the strength of dowel and screw joints, limited papers describe the practical use of self-threaded dowels (STDs) in the joints. In this study, thread geometry effect of the STDs in particleboard (PB) was investigated by determining the mounting force and withdrawal strength values. For this purpose, STDs including three different thread width (0,2 - 0,3 - 0,4 mm) and two different thread length (1 - 2 mm) were designed, produced and tested under static compressive and tensile forces. All STDs were produced with polylactic acid (PLA) by using Layer Plastic Deposition (LPD) method in 3D printing technology. Uniaxial compression tests were performed in order to determine the minimum mounting force while the tension tests were performed for determining the maximum withdrawal force required to put the STDs into the hole and pull out them, respectively. Numerical analysis (FEM) were used to analyze the contact pressures and stresses of the STD joints. Abaqus v6.13-1 software was utilized for the numerical analyses. In addition, multiple regression analysis was carried out to predict the mounting force and withdrawal strength of the STDs. Results showed that the predictive expressions developed provided reasonable estimates for mounting force and withdrawal strength of STDs. According to the statistical analyses; thread width, thread length and their interaction have significantly affected both mounting force and withdrawal strength of STDs. At the end of the experimental and numerical tests, STDs with 0,2 mm width and 2 mm length threads gave the lowest mounting force values, stresses and contact forces. However, the highest withdrawal strength values were obtained from the STDs with 0,3 mm width and 1 mm length threads. According to the results of the study, the optimum STD was the one with 0,3 mm thread width and 2 mm thread length. In conclusion, the STDs can be utilized as an alternative fastener to the conventional glued dowel type joints in PB. However, corner joints constructed of different kinds of wood-based composites and connected with the STDs should be investigated in the future studies.