Abstract

The effect of extrusion parameters on the extrusion of A1100 pure aluminum was investigated with the aid of numerical methods. With this regard, the process parameters, three die angles (15°,30°, 45°), and three forming velocities (1,2,3 mm/min) were studied. Besides, the experimental results were analyzed using the finite element analysis (FEA) using ANSYS 16. All the experimental and numerical results were compared to each other and it was concluded from the results that the effect of die geometry on the forming load is more dominant than forming velocity. In addition, it was observed that the increase in the extrusion speed causes a significant increase in the forming load for all die angles.

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