Experiment investigation and theoretical analysis of an improved aluminum alloy gusset joint

Abstract

This study presents enhancements made to traditional aluminum alloy gusset (AAG) joints, including the integration of a central stiffening (CS) system, an inter-panel stiffening (IS) system, and a peripheral stiffening (PS) system. Three sets of tests on a full-scale specimen are conducted to investigate the improved AAG joint's axial stiffness, in-plane and out-of-plane bending stiffness, as well as ultimate load-bearing capacity. Nonlinear refined finite element models (FEMs) are established and validated through experimental results. Theoretical mechanical models are developed by integrating experiments and FEMs. These models elucidate the contribution of the stiffening systems to the joint's mechanical performance. The CS system is proven to significantly assist in load transfer, particularly in out-of-plane bending conditions. The IS system enhances overall inter-panel integrity, especially during the plastic deformation phase under out-of-plane bending moments. The PS system improves joint stiffness by participating in load transmission under both axial load and in-plane bending moments. Compared to traditional AAG joints, the combined effects of the three stiffening systems enhance overall structural integrity, stiffness, and load-bearing capacity. This enables the full utilization of component material properties and provides excellent ductility before failure occurs.