Abstract

Abstract In this study, we demonstrate a novel pathway to engineer the properties of metallic alloys for limiting their cavitation erosion-corrosion. A facile single-step processing technique was used to develop bimodal grain structure in stainless steel. The bimodal steel was tested in cavitation erosion and erosion-corrosion conditions. In both the cases, bimodal steel showed exceptionally high degradation resistance, nearly 7 times higher compared to as-received steel. The remarkable cavitation erosion resistance demonstrated by bimodal steel is attributed to its high yield strength along with high work-hardening rate. In addition, the bimodal steel showed significantly low corrosion rate of 0.001 mm/year in 3.5 wt % NaCl solution compared to 0.088 mm/year for as-received stainless steel.

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