Evaluation of electromagnetic characteristics of 3D-printed radar absorbing structures based on three-dimensional period pattern surface

Abstract

This paper aims to assess the electromagnetic (EM) characteristics of 3D-printed radar absorbing structures (RASs) based on three-dimensional period pattern surface (3D PPS) within the X-band frequency range (8.2–12.4 GHz). The assessment is validated through HFSS software, a 3D printer (Markforged, X7), and a scanning free-space measurement (SFM) system. Firstly, the analysis indicates that the EM characteristics of RASs based on 3D PPS are impacted by impedance matching in the thickness direction and the scattering of EM waves at the edges. The utilization of Onyx (Chopped carbon fiber/Nylon) reveals variations in resonance frequencies and EM wave absorption performance contingent upon the surface shape. Furthermore, significant differences in the variations of EM characteristics are observed even for RASs with the same surface shape but different materials. Secondly, the measurement results of 3D-printed RAS specimens based on PPS using Onyx exhibit similar trends to the analysis results obtained with the SFM system. Ensuring precise measurement results requires specific measurement conditions tailored to each surface shape, along with an examination of the EM characteristic distribution across the entire specimen area. This is crucial due to variations in the size, number, and range of reflected EM waves in the time domain. The analysis and measurement techniques presented in this study hold applicability in designing 3D-printed RASs that demand high EM wave absorption performance, whether under normal or oblique incident EM waves.