Abstract

In order to solve the serious environmental problems caused by the rapid increase in the number of waste tires and unproper storage of waste tires, modifying the asphalt mix for roadway pavement by adding rubber crumb from recycled waste tires is one of the highly effective approach to solve the problem and can achieve the sustainable use of rubber resources. The application of warm-mix crumb rubber-modified asphalt (CRMA) overcomes some issues of the hot-mix CRMA, such as high temperature and high energy consumption. However, there is a lack of estimation methodology for the energy conservation and emission reduction during the production process of warm-mix CRMA. This study develops the estimation models for the evaluation of energy conservation and emissions reduction during different production stages of waste rubber powder, asphalt, CRMA, hot-mix CRMA, and warm-mix CRMA. A list for gas emissions during the mixing and paving process of CRMA mixtures was established through the simulated mixing measurement and paving site measurement. The results show that for each metric ton of CRMA mixture produced, warm mixing can reduce energy consumption by 18~36% and decrease gas emissions during different stages by 15~87% compared to hot mixing. The Evotherm warm-mix CRMA mixture with DAT as warm mix agent (Ev-DAT warm-mix CRMA mixture) is more energy-efficient by saving approximately 108.56 MJ of energy and reducing gas emissions during mixing and paving by at least 32% and 73%, respectively. This model can improves the technical standard of warm-mix CRMA and the energy conservation assessment.

Highlights

  • In 2017, global rubber consumption was 28.277 million tons, of which China’s rubber consumption was 9.432 million tons

  • The production of Ev-DAT warm-mix crumb rubber-modified asphalt (CRMA) consumed the least amount of energy, conserving approximately 36% and thereby saving 2.76 kg of heavy oil compared to hot mixing

  • This study established a model for the estimation of energy conservation and reduction in harmful emissions of waste rubber powder production, asphalt production, and the mixing and paving of warm-mix CRMAs

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Summary

Introduction

In 2017, global rubber consumption was 28.277 million tons, of which China’s rubber consumption was 9.432 million tons. China is the world’s largest consumer of rubber and the second-largest producer of waste tires [1]. It is estimated that 370 million waste tires weighing more than 13.5 million tons was produced in Mainland China in 2017. The country is facing severe disposal problems of waste tires since the output is increasing every year. In China, over 50% of waste tires are discarded without treatment [2,3], which has caused huge waste of resources.

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